ASB High Temperature Tunnel Kiln for Faucet Ceramic Mixing Cartridges
Ceramic cartridges are key part in faucets and other types of valves, which is one kind of special technical ceramic with a long service life, excellent sealing performance and no environmental pollution.
Traditionally use electric furnace as a mode of production, but which is big power consumption, small production, and take up production area and high maintenance cost. ASB designed a high temperature tunnel kiln for a well-known Spanish ceramic cartridges company produced in mainland China. The tunnel kiln firing with natural gas, which output is approximately equal to 4.3 times of the same length of electric kiln after production. The kiln is fully automatic operation, firing stability of low energy consumption, brought direct social benefit and economic benefit for the users. This design at the same time apply to an European factory of a well-known Hungary ceramic cartridges company .
The tunnel kiln has an effective length of 19.8 meters with a working temperature of up to 1,650°C. The Kiln is designed to have 15 cars inside the Kiln and 8 cars outside the Kiln in external cooling stations, Unloading and Loading areas and waiting area. The average daily output from the Kiln is 80,000 pieces (pure alumina ceramic mixing cartridges).
1.The ASB high temperature tunnel kiln is constructed to proven European designs, with British engineers involved in the engineering requirement, installation and final commissioning. The Kiln structural design, Combustion systems and Electrical controls incorporate the requirements of European standards including (EN746-2, EN 60204-1).
2.The Kiln offers safe and stable operation with proven structural design, advanced combustion control technology and precise temperature control and monitoring. Temperature differentials and Energy consumption are low. The kiln Haulage system is equipped with fully automatic transfer vehicles and kiln car automatic return rail haulage system.
3.The Kiln control system includes data recording and state simulation, can be remote monitoring of kiln data, for plant engineers is available, including run time and production data, real-time view of kiln tunnel, kiln head, and exhaust system.
4.For the kiln entrance exhaust system equipped with afterburner for the effective incineration of binder products from the exhaust gases, meeting future environmental protection requirements.
5.Waste heat recovery system: Kiln waste heat from the cooling section is used to pre-heat the burner combustion air and kiln entry pre-heating.
ASB can supply multi-type, cost-effective high temperature kiln according to customer's specific requirement.
Ceramic cartridges are key part in faucets and other types of valves, which is one kind of special technical ceramic with a long service life, excellent sealing performance and no environmental pollution.
Traditionally use electric furnace as a mode of production, but which is big power consumption, small production, and take up production area and high maintenance cost. ASB designed a high temperature tunnel kiln for a well-known Spanish ceramic cartridges company produced in mainland China. The tunnel kiln firing with natural gas, which output is approximately equal to 4.3 times of the same length of electric kiln after production. The kiln is fully automatic operation, firing stability of low energy consumption, brought direct social benefit and economic benefit for the users. This design at the same time apply to an European factory of a well-known Hungary ceramic cartridges company .
The tunnel kiln has an effective length of 19.8 meters with a working temperature of up to 1,650°C. The Kiln is designed to have 15 cars inside the Kiln and 8 cars outside the Kiln in external cooling stations, Unloading and Loading areas and waiting area. The average daily output from the Kiln is 80,000 pieces (pure alumina ceramic mixing cartridges).
1.The ASB high temperature tunnel kiln is constructed to proven European designs, with British engineers involved in the engineering requirement, installation and final commissioning. The Kiln structural design, Combustion systems and Electrical controls incorporate the requirements of European standards including (EN746-2, EN 60204-1).
2.The Kiln offers safe and stable operation with proven structural design, advanced combustion control technology and precise temperature control and monitoring. Temperature differentials and Energy consumption are low. The kiln Haulage system is equipped with fully automatic transfer vehicles and kiln car automatic return rail haulage system.
3.The Kiln control system includes data recording and state simulation, can be remote monitoring of kiln data, for plant engineers is available, including run time and production data, real-time view of kiln tunnel, kiln head, and exhaust system.
4.For the kiln entrance exhaust system equipped with afterburner for the effective incineration of binder products from the exhaust gases, meeting future environmental protection requirements.
5.Waste heat recovery system: Kiln waste heat from the cooling section is used to pre-heat the burner combustion air and kiln entry pre-heating.
ASB can supply multi-type, cost-effective high temperature kiln according to customer's specific requirement.
